TUV NORD

Dhavalikar Engineering Works

Manufacturer of Alloy Steel , Stainless Steel, Nickel Alloys, Duplex Steel, Super Duplex Steel, High Mn-Steel,Refractory Steel Castings
& Machined Components.
 
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Contact Us

Dhavalikar Engineering Works
Plot No. - R.S.No.-603/1,
Shiroli [P], Behind Kolhapur Axle, Kolhapur- 416122.
Maharashtra, India.

Phone: +91 [0230] 2469115
Fax: +91 [0230] 2468996

E-mail:
ceo@dhavalikar.in
dhavalikar@ymail.com


 

Welcome to Dhavalikar Engineering Works

We at M/s. Dhavalikar Engineering Works , engaged in manufacturing of Castings ,Spares , Mechanical Assemblies & Re-Engineering Items. Our total production capacity is 350 M.T. per month. Our casting & spare supply is to OEM for their indigenous and export requirement.

Having certification (ISO 9001: 2008) to supply castings under the stringent quality norms, our systems at work have become foolproof to produce and maintain quality of products and standards as continuous process.With the advent of liberal Economic policy of the Govt. of India, large investments are being made by the Indian industries to cater market requirements. To keep the pace with the industries ,we have made an investment and brought in new induction furnaces and CNC/VMC machines for machine shop. Also we can provide maintenance or on site service work at your plant .

Company Profile



NAME:- DHAVALIKAR ENGINEERING WORKS
ADDRESS:- Plot No. – R.S.No.-603/1
Shiroli [P], Behind Kolhapur Axle
Kolhapur- 416122.
LOCATION:- 200 Km distance from Pune, 600 Km from Bangalore, 400 Km from MUMBAI.
TEL. NO.:- [0230] 2469115
FAX NO.:- [0230] 2468996
E MAIL:- shreesidharaj@yahoo.com
TYPE OF COMPANY:- PROPERITORSHIP
YEAR OF ESTABLISHMENT:- 2010
EXCISE REGISTER NO.:- AAVPD1962HXM002
TIN NO.:- 27290624420V
27290624420C
PROPRIETOR:- Mr. B.V. Dhavalikar. B.E. (Mech.) DBM
CONTACT PERSON:- Mr. B. V. Dhavalikar. B.E. (Mech.), DBM -9823068449
Mr. Mahesh B.Dhavalikar B.E.(Mech.) - 9325957000
Mr. Mayuresh B. Dhavalikar M.E.(Prod.) – 9326487007
Mr.D.K.Patwardhan B.E.(Met.)
COST OF PROJECT:- RS. 7 CRORES
PAN NO:- AAVPD1962H
BANKERS:- BANK OF BARODA, SHIVAJI CHOWK, BRANCH, KOLHAPUR.
PRODUCT GRADES :- Manufacturing Of Alloy Steel, Stainless Steel, Nickel Alloys All Super Duplex Stainless Steel, Alloy Cast Iron and Ductile Iron.
WEIGHT RANGE :- 0.5 Kgs TO 2000 Kgs.
MANUFACTURING PROCESS:- Co2, NO BAKE and SHELL.
SSI NO:- 270341201174
INSTALLED CAPACITY :- 2400 MT per annum.
AVAILABLE AREA :- 55,000 SQ. FEET
BUILT UP AREA. :- 25,000 SQ. FEET
SANCTIONED POWER :- 1512 KVA
COMPANY TARGET :- TO meet customers’ requirements globally, in terms of Quality, Delivery and Price.
QUALITY POLICY:- To manufacture & supply alloy steel, stainless castings as per customers requirements of Quality, Cost & Delivery.
OBJECTIVES:- 1. Improvement in productivity by wastage Elimination.
2. Reduce rejection and rework.
3. Achieve 100% delivery
QUALITY SYSTEMS :- Sand Testing.
Chemical Testing.
Mechanical Testing.
Non destructive Testing.
CERTIFICATION :- ISO 9001: 2008 TUV Nord
IBR APPROVAL UNDER PROGRESS
PED CERTIFICATION UNDER PROGRESS.
PRODUCTS :- SPROCKETS , GEAR WHEELS , PUMP CASINGS , IMPELLERS , HYDRO TURBINE SPARES, AUTOMOBILE SPARES , VALVES , PULLEYS, BRAKE DRUMS , WEAR RISISTANT CASTINGS, HEAT RESISTANT CASTINGS ETC.

 


LIST OF MACHINARIES AND EQUIPMENTS :-

 

A) MELTING:-

* Induction Furnace of 750KW Panel with 1000Kg Pot of M/s. –
   Inductotherm (I) Pvt. Ltd., Ahmadabad.
01 No.
*2000Kg Pot of M/s. – Inductotherm (I) Pvt. Ltd., Ahmadabad. 01 No.
* Induction Furnace of 100KW Panel with 150Kg Pot of M/S- PEES INDUCTION, CHENNAI. 01 No.
* Crucible 150Kgs capacity* Portable Pyrometer 01 No.
* Portable Pyrometer 01 No.
* Spectrometer 30 ELEMENTS [ Fe, Ni & Co base with N] 01 No.
* Sample polish machine 01 No.
* 2000 Kgs capacity balance 01 No.
* 300 Kgs capacity balance 01 Nos.
* 25 Kgs capacity balance 01 Nos
* 100 Kgs capacity hand ladle. 02 Nos
* 50 Kgs capacity filter hand ladle 02 Nos
* 25 Kgs capacity filter hand ladle 02 No.
* 2000T Kgs capacity bottom pouring ladle 01 No.
* 1000T Kgs capacity bottom pouring ladle 01 No.
* Ladle Pre-heater 01 Nos.
* Crane 02T Capacity 01 Nos
*Crane 05T Capacity 02 No.

 


B) MOULDING AND CORE DEPT :-


* 250 Kgs Sand Mixer 01 No.
* 50 Kgs Sand Mixer 01 No.
* Sand Siever for Sand Testing [AFS NO.] 01 No.
* Sand Drier 500kg per Hr Capacity 01 N0
* Pneumatic Rammer 02 Nos.
* 4’ X 4’ X 5’ Core Baking Oven 01 No.
* Various Sizes of Loose & Fix Molding Boxes 200 Nos.
* 30HP Screw Compressor 01 No.

 

C) PATTERN SHOP :-

* Various Measuring Instruments.
* Pattern Shop Various Tools.
* Portable Drill Machine.
* Pattern Inspection Table.

D] HYDRO TEST :-

We can supply duly hydro tested Castings.


E] DT FACILITY:-

* Pin sheare Hardness Tester 01 No.
* Universal Testing Machine 400KN 01 No.
*Mould Hardness tester 01 No.
*Image Analyzer with Microscope (Metal Power Make) 01 No.

 


F] NDT FACILITY :-

* RADIOGRAPHY TESTING
* ULTRASONIC TESTING
* MAGNETIC PARTICLE TESTING
* DYE PENETRANT TESTING


E] DT FACILITY:-

* Shot Blasting Machine, Hanger Type 1000Kgs 01 No.
* Heat Treatment Furnace 1500KGS Capacity
Electric Fired With Graph Chart Plotter.
01 No.
* Water Quenching Tank 10’X 5’X 13’ 01 No.
* Swing Frame Grinder 06 No.
* Flexible Shaft Grinder 04 Nos.
* Pneumatic Pencil Grinder 02 No.
* 600 AMP Welding Rectifier 03 No.
* 400 AMP Welding Machine 02 No.
* Pneumatic Chippers 04 Nos.
* Gas Cutting Set 04 Nos.
* Acid Pickling & Passivation Tank 4’X4’X5’ 01 No.

 


H) MACHINING FACILITY :-

LIST OF MACHINARIES AND EQUIPMENTS AT MACHINE SHOP :-

Sr No TYPE OF MACHINES MAKE CAPACITY QTY
1 Vertical Machining Centre Ace Micromatic System make Model MCV 450 1 No.
2 Vertical Machining Centre Ace Micromatic System make Model MCV 450 1 No.
3 Vertical Machining Centre Macpower Make Model V-1066, 20 tool
changer, FANUC OiMD           
1 No.
4 Vertical Machining Centre Macpower Make V-855 Vertical Machining Fanuc Oi M D  1 No.
5 Vertical Machining Centre Macpower Make V-645 Vertical
Machining Centre
1 No.
6 CNC Machine Macpower Make LX250 Monoblock CNC
Turning Centre Fanuc
Oimate TD
1 No.
7 Drill Tap Center (Robo drill) Fanuc Make X-800 x Y-530 x Z- 550 1 No.
8 Hindustan milling machine HMT Ltd. Working surface 265 x 950 mm vertical 500 mm. 1 No.
9 Horizontal Milling Machine FN 2H with vertical Head HMT.Ltd. Working surface 265 x 800 mm vertical 400 mm 2 No.
10 Radial drilling Machine, Rm62 HMT. Ltd. Drilling radius mini 530 Max. 1500 Quill traverse 325 mm 2 No.
11 Shimoga Lathe No.1 Mysore Kirloskar Ltd. Bed length 9  ¼ feet 1 No.
12 Ravi Lathe 6  ½ ‘ Ravi Make 6  ½ ‘ bed  length 2 No.
13 Piller Drill Machine SEW Siddhapura Engg. Works Gujrath 1” Dia capacity 2 No.
14 Anil Lathe No.4 Amrut Mfg. Rajkot Bed length 4  ½ feet 1 No.
15 Samrat Lathe 4  ½ feet Ravi Make Rajkot Bed length 4  ½ feet 1 No.
16 Cylindrical Grinding Machine Sharada surendranagar U-127 750 Admit between center 1 No.
17 Hydraulic Cylindrical Grinding Machine Smith make
Auto cycle
Admit between Center -455, Center Height 140 mm, length 3’ 1 No.
18 Cylindrical Grinding Machine Parishudh make
Auto cycle
Admit between Center -455, Center Height 140 mm, length 3’ 1 No.
19 Push type broaching machine Electromek Mumbai Stroke 600 mm 2  Ton 1 No.
20 Hydraulic Broaching M/C Own make Stroke 600 mm 5 Ton 1 No.
21 Adity make Balancing  M/C Adity Balancing M/c 50 Kg,L.C. 0.10 gr. 1 No.
22 HMT  Lathe machine HMT Ltd. Bed length 6 ½ feet 1 No.
23 Milling Machine with DRO M1TR Esteem make Bed 1mtr. Stroke 400mm 1 No.
24 Milling Machine M1TR Esteem make Bed 1mtr. Stroke 400mm 1 No.
25 Radial Drilling Machine Esteem make Equivallent to RM62 1 No.
26 Radial Drilling Machine Batliboi make Equivallent to RM62 1 No.
26 Radial Drilling Machine Batliboi make Equivallent to RM62 1 No.


I) LIST OF INSPECTION INSTRUMENTS AT MACHINE SHOP :-

Sr No DESCRIPTION CAPACITY QTY
1. Height Gauge Accurate Make 24" 01 No.
2. Height Gauge Mitutoyo Make 12" 01 No.
3. Surface Plate Granite & Cast Iron 630*900mm 02 N0
4. Micrometer Minuoyo Make. 0-25 mm,
0 - 1"
25-50 mm,
50-75 mm,
75-100 mm,
100-200 mm,
200-300 mm,
300-400 mm,
400-500 mm
03 No
01 No
03 No
01 No
02 No
01 No
01 No
01 No
01 No
5. Bore dial gauges Mittitoyo Make. 18-35 mm
35-60 mm
50-150 mm
160-250
250-400
01 No
01 No
01 No
01 No
01 No
6. Lever type dial gauge Mitutoyo Make L.C.0.002 mm
L.C.0.001
01 No
01 No
7. Plunger type dial gauge Mitutoyo L.C.0.001 mm
L.C.0.002 mm
L.C.0.01 mm
01 No
02 No
02 No
8. Magnetic "V" Block Crystal Make 6" 2 Nos.(pair)
9. Vernier calliper Mimtoyo Make 6".8".12".24" 1 .1.3.1 No
10. Combination Square Set 300 mm 01 No
11. Universal Beval Protector 300 mm 01 No
12. Pistol Calliper 0.05 mm L.C. 02 No
13. Slip Gauge box Insp.Quality USSR 88 Pieces 2 Sets.
14. Precision Level Bottle L.C. 0.01 mm 1 Set.
15. Hardness Tester Fine Make HRC & HRB 01 No
16. Surface Finish Tester ( Surf-Tester ) 178.951 S.T. 201 01 No
17. Depth Veinier 8"" 02 No
18. Suitable C.M.M. within 6 months    

 

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