experience to be trusted

Machinery & Equipments

LIST OF MACHINARIES AND EQUIPMENTS :-

Dhavalikar Engineering Works

MELTING

* Induction Furnace of 750KW Panel Inductotherm (I) Pvt. Ltd. with 1000Kg and 500Kg Pots

01 No.

* Induction Furnace of 150KW Panel Inductotherm (I) Pvt. Ltd. with 150Kg and 50Kg Pots

01 No.

* ARPA 900 Moulding Machines

01 Pair

* ARPA 1300 Hydropneumatic Moulding Machines

01 Pair

* ARPA 300 Moulding Machines

01 Pair

* AUTOMIZED SAND PLANT of Capacity 20MT/ hr

01 No.

* Portable Pyrometer

02 Nos.

* Spectrometer 30 ELEMENTS [ Fe, Ni & Co base with N]

01 Nos.

* Sample polish machine

01 Nos.

* 2000 Kgs capacity balance

01 Nos.

* 300 Kgs capacity balance

01 Nos.

* 25 Kgs capacity balance

01 Nos.

* 100 Kgs capacity hand ladle.

02 Nos

* 50 Kgs capacity filter hand ladle

04 Nos.

* 25 Kgs capacity filter hand ladle

02 Nos.

* 2000T Kgs capacity bottom pouring ladle

01 Nos.

* 1000T Kgs capacity bottom pouring ladle

02 Nos.

* Ladle Pre-heater

01 Nos.

* Crane 02T Capacity

02 Nos.

* Crane 05T Capacity

02 Nos.

MOULDING BOX SIZES

1400mm (55inch) X 750mm (30inch) X 150mm (6inch)

40 SETS

1820mm (72inch) X 550mm (22inch) X 150mm (6inch)

20 SETS

660mm (26inch) X 812mm (32inch) X 200mm (8inch)

40 SETS

MOULDING AND CORE DEPT

* 500 Kgs Intensive Sand Mixer

01 No.

* 250 Kgs Sand Mixer

03 Nos.

* 50 Kgs Sand Mixer

01 No.

* 25 Kgs Sand Mixer

01 No.

* Sand Drier 500kg per Hr Capacity

01 No.

* Pneumatic Rammer

02 Nos.

* 4' X 4' X 5' Core Baking Oven

01 No.

* Kaiser 30HP Screw Compressor

01 No.

* Kaiser 20Hp Screw Compressor

01 No.

* Atlas Copco 75HP Screw Compressor

01 No.

PATTERN SHOP

* Various Measuring Instruments.
* Pattern Shop Various Tools.
* Portable Drill Machine.
* Pattern Inspection Table.

DT FACILITY:-
* Dynamic Hardness Tester
* Universal Testing Machine 400KN
* Brinnel Hardness tester
* Image Analyzer with Microscope

NDT FACILITY:-
* RADIOGRAPHY TESTING
* ULTRASONIC TESTING
* MAGNETIC PARTICLE TESTING
* DYE PENETRANT TESTING

CASTING SIMULATION SYSTEM :-
CASTING SIMULATION SOFTWARE SYSTEM of ADSTEFAN HITACHI
Modules :-
* BASE
* FLUID FLOW ANALYSIS
* SOLIDIFICATION ANALYSIS
* SHRINKAGE PREDICTION ANALYSIS

FETTLING SHOP :-

* Shot Blasting Machine, Hanger Type 1000Kgs

01 No.

* Heat Treatment Furnace 1500KGS Capacity

01 No.

Electric Fired With Graph Chart Plotter SCADA System.

* Water Quenching Tank 10'X 5'X 13'

01 No.

* Swing Frame Grinder

06 No.

* Flexible Shaft Grinder

04 Nos.

* Pneumatic Pencil Grinder

02 No.

* 600 AMP Welding Rectifier

03 No.

* 400 AMP Welding Machine

02 No.

* Pneumatic Chipping Hammers

04 Nos.

* Gas Cutting Set

04 Nos.

* Acid Pickling & Passivation Tank 4'X4'X5'

01 No.

SAND TESTING MACHINARY

DESCRIPTION

QTY

Digital Moisture Tester

1 No.

Digital Universal Strength Machine

1 No.

Permeability Meter Electric

1 No.

Sand Rammer With base block

1 No.

Mould Hardness Tester

1 No.

Compatibility Tester

1 No.

Core Hardness Tester

1 No.

MACHINING FACILITY

LIST OF MACHINARIES AND EQUIPMENTS AT MACHINE SHOP

TYPE OF MACHINES

MAKE

CAPACITY

QTY

Vertical Machining Centre

Lokesh make

Model VML 1000

1 No.

Vertical Machining Centre

Lokesh make

Model VML 800

1 No.

Vertical Machining Centre

Ace Micromatic System make

Model MCV 450

1 No.

Vertical Machining Centre

Ace Micromatic System make

Model MCV 450

1 No.

Vertical Machining Centre

Ace Micromatic System make

Model MCV 450

1 No.

Vertical Machining Centre

Macpower make

Model V-1066, 20 tool changer, FANUC OiMD

1 No.

Vertical Machining Centre

Macpower make

V-855 Vertical Machining Fanuc Oi M D

1 No.

Vertical Machining Centre

Macpower make

V-645 Vertical Machining Centre

1 No.

CNC Machine

Macpower make

LX250 Monoblock CNC Turning Centre Fanuc Oimate TD

1 No.

Drill Tap Center (Robo drill)

Fanuc Make

X-800 x Y-530 x Z- 550

1 No.

Hindustan milling machine

HMT Ltd.

Working surface 265 x 950 mm vertical 500 mm.

1 No.

Hindustan milling machine
FN 2H with vertical Head

HMT Ltd.

Working surface 265 x 800 mm vertical 400 mm

2 No.

Radial drilling Machine, Rm62

HMT. Ltd.

Drilling radius mini 530 Max. 1500
Quill traverse 325 mm

3 No.

Shimoga Lathe No.1

Mysore Kirloskar Ltd.

Bed length 9 ¼ feet

1 No.

Ravi Lathe 6 ½ '

Ravi Make

6 ½ ' bed length

2 No.

Piller Drill Machine SEW

Siddhapura Engg. Works Gujrath

1 Dia capacity

2 No.

Anil Lathe No.4

Amrut Mfg. Rajkot

Bed length 4 ½ feet

1 No.

Samrat Lathe 4 ½ feet

Ravi Make Rajkot

Bed length 4 ½ feet

1 No.

Cylindrical Grinding Machine

Sharada Surendranagar

U-127 750 Admit between center

1 No.

Hydraulic Cylindrical Grinding Machine

Smith Auto cycle

Admit between Center -455, Center Height 140 mm, length 3 ¼ '

1 No.

Push type broaching machine

Electromake Mumbai

Stroke 600 mm 2 Ton

1 No.

Hydraulic Broaching M/C

Own make

Stroke 600 mm 5 Ton

1 No.

Adity make Balancing machine

Adity Balancing M/c

50 Kg,L.C. 0.10 gr.

1 No.

HMT Lathe machine

HMT Ltd.

Bed length 6 ½ feet

1 No.

Milling Machine with DRO M1TR

Esteem make

Bed 1mtr. Stroke 400mm

1 Nos.

Milling Machine M1TR

Esteem make

Bed 1mtr. Stroke 400mm

1 Nos.

LIST OF INSPECTION INSTRUMENTS AT MACHINE SHOP

Sr.No.

DESCRIPTION

CAPACITY

QTY

1 ZEISS CMM – Spectrum II

500 x 500 mm

01 No.

2 ZIESS Contour Measuring Machine CONTOURECORD 1600G-14

Tracing Length 100 mm

1 No.

3 TRIMOS

0-800mm

1 No.

4 Digital Height Gauge

0-600mm

1 No.

5 Height Gauge Accurate Make

24”

1 No.

6 Height Gauge Mitutoyo Make

12”

1 No.

7 Surface Plate Granite & Cast Iron

630 x 900 mm

2 No.

8 Micrometer Mitutoyo Make.

0-25 mm
25-50 mm
50-75 mm
75-100 mm
100- 200 mm
200 – 300 mm
300 – 400 mm
400 – 500 mm

Dhavalikar Engineering Works

MELTING

* Induction Furnace of 750KW Panel Inductotherm (I) Pvt. Ltd. with 1000Kg and 500Kg Pots

01 No.

* Induction Furnace of 150KW Panel Inductotherm (I) Pvt. Ltd. with 150Kg and 50Kg Pots

01 No.

* ARPA 900 Moulding Machines

01 Pair

* ARPA 1300 Hydropneumatic Moulding Machines

01 Pair

* ARPA 300 Moulding Machines

01 Pair

* AUTOMIZED SAND PLANT of Capacity 20MT/ hr

01 No.

* Portable Pyrometer

02 Nos.

* Spectrometer 30 ELEMENTS [ Fe, Ni & Co base with N]

01 Nos.

* Sample polish machine

01 Nos.

* 2000 Kgs capacity balance

01 Nos.

* 300 Kgs capacity balance

01 Nos.

* 25 Kgs capacity balance

01 Nos.

* 100 Kgs capacity hand ladle.

02 Nos

* 50 Kgs capacity filter hand ladle

04 Nos.

* 25 Kgs capacity filter hand ladle

02 Nos.

* 2000T Kgs capacity bottom pouring ladle

01 Nos.

* 1000T Kgs capacity bottom pouring ladle

02 Nos.

* Ladle Pre-heater

01 Nos.

* Crane 02T Capacity

02 Nos.

* Crane 05T Capacity

02 Nos.

MOULDING BOX SIZES

1400mm (55inch) X 750mm (30inch) X 150mm (6inch)

40 SETS

1820mm (72inch) X 550mm (22inch) X 150mm (6inch)

20 SETS

660mm (26inch) X 812mm (32inch) X 200mm (8inch)

40 SETS

MOULDING AND CORE DEPT

* 500 Kgs Intensive Sand Mixer

01 No.

* 250 Kgs Sand Mixer

03 Nos.

* 50 Kgs Sand Mixer

01 No.

* 25 Kgs Sand Mixer

01 No.

* Sand Drier 500kg per Hr Capacity

01 No.

* Pneumatic Rammer

02 Nos.

* 4' X 4' X 5' Core Baking Oven

01 No.

* Kaiser 30HP Screw Compressor

01 No.

* Kaiser 20Hp Screw Compressor

01 No.

* Atlas Copco 75HP Screw Compressor

01 No.

PATTERN SHOP

* Various Measuring Instruments. * Pattern Shop Various Tools. * Portable Drill Machine. * Pattern Inspection Table.

FETTLING SHOP :-

* Shot Blasting Machine, Hanger Type 1000Kgs

01 No.

* Heat Treatment Furnace 1500KGS Capacity

01 No.

Electric Fired With Graph Chart Plotter SCADA System.

* Water Quenching Tank 10'X 5'X 13'

01 No.

* Various Measuring Instruments.
* Pattern Shop Various Tools.
* Portable Drill Machine.
* Pattern Inspection Table.